Menu

Flexco South Africa



Darsh Civils is dedicated to providing comprehensive solutions for your conveyor systems.

We don’t just offer high-quality materials and equipment; we specialise in developing innovative strategies to tackle your most challenging projects. That is why we’ve partnered with Flexco, which is committed to keeping your belts and your business moving.

A purple Flexco skirting system

Conveyor Load Zone

Flexco Impact Beds and Skirting Systems provide comprehensive load zone protection.

The load zone is a critical area for:

  • System efficiency
  • Productivity

Proper load point support can enhance:

  • Belt wear
  • Product loss reduction
  • Dust and spillage control
  • Mistracking prevention
  • Equipment damage reduction

    Conveyor Load Zone Solutions

    Flexco offers several solutions, including:

    Slider and Impact Beds
    Protect belts by reducing impact and vibrations

    Skirting Systems
    Seal the load point to prevent spillage and dust

    A Flexco Vplow on a conveyor system with a white background.

    Belt Cleaners

    Belt cleaners are essential components of conveyor systems, designed to remove carryback effectively. This reduces the need for frequent clean-ups, prevents premature wear, and minimises belt mistracking. By reducing carryback, safety, efficiency, and productivity are all enhanced.

    Recommendations

    • Using both precleaners and secondary cleaners is recommended for maximum cleaning efficiency.
    • A single cleaner may be sufficient for specific areas.

      Precleaners/ Primary Cleaners

      Primary Role
      Mounted to the head pulley, precleaners are designed to remove large pieces of material.

      Efficiency
      Capable of handling about 60-70% of initial carryback.

      Product Options
      Flexco offers a variety of widths and blade types suitable for tough materials.

      Secondary Cleaners

      Positioning
      Located beyond the head pulley.

      Primary Role
      Focus on removing fines, achieving over 90% cleaning efficiency.

      Material Options
      Available in polyurethane, carbide, and brush materials from Flexco.

      A purple Flexco belt retouch fitted to a conveyor system

      Flexco offers a comprehensive range of solutions to minimise carryback and maintain consistent conveyor operation, leveraging extensive field experience and innovation.

      A purple Flexco top side belt trainer on a white background.

      Belt Positioners, Trackers, and Trainers

      Conveyor belt mistracking is a prevalent issue across various industries. It can lead to:

      • Spillage
      • Excessive wear
      • Equipment damage

      Preventing mistracking is crucial to maintaining operational efficiency.

      Conveyor Belt Tracking Solutions

      Conveyor belt tracking devices are essential for correcting misalignment. Two effective systems are:

      Belt Positioner

      • Used when the belt mistracks to one side
      • Employs fixed rollers on the return side to guide the belt back on track

      Belt Trainer

      • Utilises tapered ends, sensor rollers, and pivoting mechanisms
      • Steers belts that wander from both sides

      Flexco belt trainers combine friction and tension with unique "Pivot and Tilt" technology to quickly address and correct alignment issues.

      Belt Fasteners

      Efficiency is crucial in conveyor belt operations, impacting both downtime and output. Selecting the right fastening system is essential for both heavy-duty and light-duty applications.

      Mechanical Belt Fasteners vs. Vulcanisation

      Mechanical Belt Fastening

      • Utilises metal hinges or plates
      • Reliable, durable, and easy to install

      Vulcanisation

      • Joins belt ends with heat or chemicals
      • Offers a seamless splice
      • Requires more time and specialised skill

      Heavy-Duty Belt Fastener Types

      Hinged Plate Fasteners

      • Suitable for small pulleys
      • Secured with a pin

      Solid Plate Fasteners

      • Used for larger pulleys
      • Bolted or riveted
      • Available in various metals

      Light-Duty Belt Fastener Types

      • Includes hook and lacing styles
      • Secured with a hinge pin
      • Available in metals, plastics, and food-grade materials

      Belt Maintenance Tools

      Timely conveyor belt repairs are vital for meeting deadlines. Prioritising worker safety and durable repairs requires the right maintenance tools.

      Conveyor Belt Repair Essentials

      Key tools for effective conveyor repair include:

      Lifting
      Belt lifters safely elevate conveyor belts for repairs

      Cutting

      • Belt cutters minimise injury risk
      • Offer safer and more precise cutting

      Clamping
      Specialised clamps secure belts during maintenance

      Skiving

      • Belt skivers use enclosed blades
      • Safely remove top covers for splice installations

      Conveyor Pulley Lagging

      Conveyor pulley lagging is crucial for:

      • Protecting pulleys
      • Ensuring adequate friction between pulleys and conveyor belts
      • Preventing slippage and wear

          Types of Pulley Lagging

          Flexco offers two types of lagging:

          • Bondable Lagging
          • Weld-On Lagging

          Considerations for selecting the appropriate lagging include:

          • Environmental conditions
          • Belt conditions (wet or dry)
          • Maintenance needs
          • Expected wear life
          • Solutions for Belt Slippage

          Flexco provides solutions that feature:

          • High-friction designs
          • Vibration-minimising features
          Contact Us

          Enhance Your Conveyor Systems with Darsh Civils and Flexco Solutions
          Our innovative solutions, including quality belt fasteners, maintenance tools, and cleaning systems, reduce downtime and increase productivity.